Wuxi Wondery Industry Equipment Co., Ltd
Advantages: More than 10 years experience in industrial equipment; Advanced processing equipment and technology; Full technical support for pre-sales and after-sales; A team of senior engineers for
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transformers pressure impregnation machine ,
vacuum varnish impregnation machine
1. Application
1.1 The impregnation equipment VPI is the key equipment for insulation treatment of
high voltage motors, special anti-explosion motors, and transformers. The vacuum
impregnating treatment enhances the mechanical strength, insulation, anti-moisture
and anti-mold performance of the windings.
1.2 The installation type for the resin storage tank and the motor vacuum impregnation
equipment is vertical type.
2.Supply Scope
| No. | Item | Q’ty |
| 1 | Vacuum impregnation tank | 2 sets (vertical type) |
| 2 | Resin storage tank | 1 set (vertical type) |
| 3 | Vacuum system | 1 set |
| 4 | Resin supply and return system | 1 set |
| 5 | Hydraulic system | 1 set |
| 6 | Chilling system | 1 set |
| 7 | Heating system | 1 set |
| 8 | Electrical control system | 1 set |
| 9 | Installation material | 1 set |
3. Technical Parameters
3.1 Vacuum Pressure impregnation tank
| Vacuum impregnation tank size: Φ1000×1000mm, 1 piece; working pressure: 0-0.6MPA (adjustable); working vacuum degree:-0.095Mpa; material: head: 16MnR; body: Q345-R; flange: Q-235-B forging parts;
|
3.2 Resin Storage Tank
| insulation resin/varnish storage tank:Φ1000×1000mm, 1 piece; installation type: vertical; material for head: Q235-B; material for tank body: Q235-B; flange: Q235-B forging parts; working vacuum: 5000-10000Pa; The resin storage tank is designed with one peephole light and 1-2 observation windows. Mixing speed: 25-36r/min. Motor power: 1.1KW. 100mm jacket layer. |
3.3 Vacuum System
| 1 set of 2X-30 rotary vane pump max air suction speed: 30L/S; motor power: 3KW. |
3.4 Hydraulic system
| working pressure: ≤12MPa |
3.5 Resin Supply and Returning System, 1 set
3.6 Pneumatic System, 1 set
Working pressure: 0.4-0.7Mpa.
3.7 Heating system
| The motor winding impregnation plant is equipped with the heating system. It is comprised of the electrical heater, the temperature sensor, valves, and the pressure gauge. Heater power: 15kw. The heater heats the circulation water circulating in the jacket layer. This system is used to keep the resin liquid within a certain temperature range. The temperature is equipped with the automatic controller. There is also one overtemperature alarm. When the actual temperature exceeds the limit valve, the heater stops heating. |
3.8 Chilling System
| chilling machine, 1 set; power: 10Hp, 400V; refrigerating capacity: 25000W/H; cold water flow rate: 3M3/h. This system is comprised of the cold water tank, the pipe pump, the pressure gauge, the expansion tank, the valves, and the pipes. This system for the transformer pressure impregnation machine is used to cool the varnish storage tank and the condenser. This system is used to cool the varnish. The heating system is in parallel connection with the chilling system. The ON/OFF and fault of the chilling system is shown on the touch screen. And there is an automatic alarm on the touch screen when fault occurs. |
3.9 control system, 1 set
3.9.1 control cabinet, 1 piece ( plastic-spraying coating); voltage: 400V, 3 phase, 50HZ;
220V, 1 phase;
3.9.2 PLC control and industrial computer control system ( both auto and manual available);
PLC brand: Mitsubishi PLC;
3.9.3 industrial computer with 21 inch liquid
display (search and printing of vacuum degree, pressure, and resin level);
3.9.4 mouse operation.
3.9.5 remote control level indicator.
3.9.6 Real-time recording and printing of product number and technical parameters, parameter
curves, process physical parameters: vacuum degree - time, pressure - time, and resin level - time.
3.9.7 It can automatically collect and record vacuum and pressure, and has memory function.
3.9.8 The control system for the vacuum varnish impregnation machine can display the vacuum
degree, pressure and other parameters measured, indicating the whole processing process.
3.10 Installation material, 1 set
| seamless steel pipe, 1 set; standard flanges, and elbows; various bolts; |
4.Installation and Commissioning Service
The vacuum impregnation of electrical windings is installed on the base plate and installed as
a whole.
The machine is already tested before delivery. After the equipment arrives at the customer's site,
it can work only by connecting to the power supply.